Vinyl toys have become a staple in the world of collectibles, captivating both casual buyers and serious collectors alike. These figures, known for their durability and artistic appeal, come in various styles, sizes, and designs. Vinyl, as a material, has played a crucial role in toy manufacturing, offering flexibility, affordability, and the ability to hold intricate details.
Whether you're a toy enthusiast, a collector, or a manufacturer, understanding vinyl figures is essential. This guide explores everything from their history and types to vinyl figure customization manufacturing and maintenance, ensuring you have a well-rounded perspective on these fascinating collectibles.
What Are Vinyl Figures?
Vinyl figures are plastic-based toys crafted from polyvinyl chloride (PVC) or soft vinyl. They are distinct from traditional plastic toys due to their soft, moldable texture and high level of detail. Unlike metal or resin figurines, vinyl figures are lightweight, durable, and easy to mass-produce, making them a popular choice in the toy industry.
Vinyl Figures & Toys History
The history of vinyl figures dates back to post-World War II Japan, where manufacturers pioneered the production of soft vinyl toys, known as Sofubi. These hand-painted figures were initially made to represent kaiju (Japanese monsters) and have since evolved into various forms, including designer toys and action figures. In the late 20th and early 21st centuries, vinyl figures gained widespread popularity through brands like Funko Pop, Kidrobot, and Medicom Toy, further cementing their place in pop culture.
Vinyl Figures vs. PVC Figures
Vinyl and PVC (Polyvinyl Chloride) are both popular materials in toy manufacturing, but they have key differences in composition, flexibility, and production methods.
Material Composition:
• Vinyl is a softer, more flexible form of plastic, often used in designer figures and collectible toys.
• PVC is a more rigid plastic commonly used in action figures, dolls, and building toys.
Flexibility & Durability:
• Vinyl figures are slightly softer and have a smooth, matte finish, making them ideal for collectible figures and art toys.
• PVC figures tend to be sturdier, with a harder surface, which makes them suitable for toys that need durability, like action figures.
Production Process:
• Vinyl figures are often made using rotational molding (rotocasting), which creates hollow and lightweight figures.
• PVC figures are typically made using injection molding, producing solid and more detailed pieces.
Use Cases:
• Vinyl is widely used for designer toys, blind box collectibles, and soft vinyl figures (sofubi).
• PVC is used for mass-market toys, including action figures, building sets, and dolls.
At Weijun Toys, we specialize in both vinyl and PVC toy manufacturing, ensuring high-quality production based on the needs of our clients. Whether you need soft vinyl collectibles or durable PVC action figures, we provide expert craftsmanship to bring your toy designs to life.
Types of Vinyl Figures & Toys
1. Designer Art Vinyl Figures
Created by independent artists and toy designers, these figures are limited-edition pieces with unique aesthetics. Brands like Bearbrick, Dunny, and Mighty Jaxx dominate this niche, offering highly collectible and customizable figures.
2. Vintage Vinyl Toys
These classic toys, primarily produced between the 1950s and 1980s, hold nostalgic value for collectors. Common vintage vinyl figures include early kaiju monsters, Disney characters, and superhero figures.
3. Vinyl Pop Figures
The well-known brand is Funko Pop. It revolutionized vinyl figures with their stylized design, featuring oversized heads and minimalist features. These figures span across pop culture, including movies, TV shows, anime, and gaming franchises.
4. Urban Vinyl Toys
Inspired by street art and graffiti culture, urban vinyl toys blend artistic expression with collectible figures. Brands like Medicom Toy and Coarse Toys have pioneered this category, making them highly sought-after by art lovers.
5. Vinyl Action Figures
Unlike traditional plastic action figures, vinyl action figures combine detailed sculpting with poseable articulation. They are often part of high-end collectibles, including Star Wars, Marvel, and anime-themed figures.
6. Mini Vinyl Figure Collectibles
Mini vinyl figures, often released in blind boxes, are small-scale collectibles that come in mystery packaging. Popular examples include Kidrobot's Dunny series and Tokidoki figures.
7. Sofubi (Soft Vinyl Figures)
Originating from Japan, Sofubi figures are soft vinyl toys traditionally made using hand-poured molding techniques. They are famous for their bright colors and retro aesthetic.
8. Limited Edition Vinyl Toys
Some vinyl toys are produced in limited quantities, increasing their rarity and value. Limited editions often feature exclusive colorways, artist collaborations, or special event releases.
9. DIY Vinyl Figures
For creative enthusiasts, DIY vinyl figures offer a blank canvas for customization. Many brands sell blank figures that can be painted, sculpted, or modified to create unique designs.
Best Vinyl Toys to Buy
With so many options available, determining the best vinyl toys depends on key factors that influence their quality, value, and collectibility.
• Brand Reputation – Established brands like Funko, Medicom, Kidrobot, and Bearbrick have built strong reputations for producing high-quality vinyl figures. These brands are known for their attention to detail, craftsmanship, and collaborations with renowned artists and franchises.
• Design and Artistry – Unique, well-crafted designs make vinyl figures stand out. Many collectors seek figures that showcase distinct artistic styles, intricate details, or pop culture references that align with their interests.
• Rarity and Exclusivity – Limited edition releases, special collaborations, and convention-exclusive figures often gain value over time. Collectors appreciate figures that are difficult to find, as they add exclusivity to a collection.
• Material Quality – Sofubi (soft vinyl) and premium-grade vinyl materials enhance durability and aesthetic appeal. High-quality figures maintain their colors, structure, and texture over time, making them a worthwhile investment.
How to Make Vinyl Toys at Home?
Creating vinyl toys at home is a rewarding process that allows for complete customization. Whether you're making figures for personal enjoyment or as a stepping stone into the world of designer toys, the process involves two main steps: casting and painting.
Cast Vinyl Toys
1. Create a Sculpt or Prototype – Start by designing your vinyl figure. This can be done in two ways:
• Hand Sculpting – Use clay, polymer, or wax to handcraft a prototype. This method allows for a more organic and artistic feel.
• 3D Modeling – Digital sculpting with software like ZBrush or Blender allows for precise detailing and the ability to modify designs easily before printing.
2. Make a Silicone Mold – Once the sculpt is ready, create a two-part silicone mold to capture the figure’s details. Pour liquid silicone around the prototype, let it cure, and then carefully cut the mold open to remove the original sculpt.
3. Prepare the Vinyl Material – Since pure vinyl requires industrial rotational molding, at-home creators often use liquid resin as a substitute, which mimics the look and feel of vinyl figures.
4. Casting the Figure – Pour liquid resin into the silicone mold and let it set. Some creators use pressure pots or vacuum chambers to eliminate air bubbles and achieve a smoother surface.
5. Demolding and Cleanup – Once hardened, carefully remove the figure from the mold. Use sandpaper, hobby knives, or files to clean up seams and imperfections before painting.
Paint Vinyl Toys
1. Prepare the Surface – Lightly sand the figure to remove any rough edges or mold-release residue. Wipe it down with alcohol or soapy water to ensure the paint adheres properly.
2. Choose the Right Paints – Acrylic paints work best for vinyl toys. They provide vibrant colors, dry quickly, and are easy to layer. Airbrushes can be used for smooth gradients, while brushes help with detailed designs.
3. Apply Base Coats and Layers – Start with a primer coat to help the paint adhere better. Then, apply thin layers of color, allowing each layer to dry completely before adding the next.
4. Detailing and Finishing Touches – Use fine brushes for small details, shading, and highlights. Markers and paint pens can add precise outlines, while stencils help with patterns.
5. Seal the Paint – To protect the figure from scratches and fading, apply a clear sealant (matte, gloss, or satin finish) using a spray or brush-on method.
By following these steps, you can create custom vinyl figures that reflect your artistic vision, whether for display, gifts, or even as the foundation for a future designer toy line.
How to Make Vinyl Toys in a Factory?
Unlike DIY methods, large-scale vinyl toy production in a factory involves advanced machinery, precision engineering, and strict quality control to ensure consistency. The process includes several key steps, from initial design to final assembly. We'll take vinyl figure production at Weijun Toys factory as an example.
At Weijun Toys, we follow a structured and high-quality production process to manufacture custom vinyl figures. From design to shipping, every step is carefully executed to ensure exceptional detail, durability, and customer satisfaction.
Step 1: 2D Concept & Design
We can work with your existing designs or create custom prototypes from scratch with the help of our in-house designers. Our team ensures the concept aligns with your brand’s vision, character aesthetics, and market appeal.
Step 2: 3D Modeling & Digital Sculpting
Once the 2D design is approved, our experienced 3D designers develop a digital sculpt using advanced software like ZBrush and Blender. This model refines intricate details, ensuring accuracy before production.
Step 3: 3D Printing & Prototype Development
Weijun Toys utilizes high-resolution 3D printing to produce a physical prototype. Our skilled engineers then polish, refine, and hand-paint the prototype, ensuring the colors and finishes match the original design. Once complete, the prototype is sent to the client for approval.
Step 4: Vinyl Mold Making
Upon prototype approval, we begin the mold-making process. Depending on the figure’s design, we create customized vinyl molds using rotational molding or injection molding techniques.
Step 5: Pre-Production Sample (PPS)
Before mass production, Weijun Toys creates a Pre-Production Sample (PPS), including final packaging designs. This step ensures the vinyl figure’s shape, color, and packaging presentation are all perfect before moving forward.
Step 6: Mass Production Begins
After the PPS approval, we start the large-scale production of vinyl figures. Using high-capacity manufacturing lines, Weijun Toys ensures efficiency, precision, and consistency in every batch.
Step 7: Vinyl Figure Painting
We use automated spray painting techniques to apply base colors and main details evenly across each figure. This ensures smooth, high-quality finishes that maintain consistency.
Step 8: Pad Printing for Fine Details
Logos, intricate patterns, facial features, and small text are added through pad printing, guaranteeing sharp and precise details on each vinyl figure.
Step 9: Assembly & Packaging
After painting and detailing, figures are carefully assembled, including any interchangeable parts, accessories, or articulated joints. We offer custom packaging options, such as window boxes, blister packs, or collector-friendly packaging, tailored to your preferences.
Step 10: Secure Shipping & Delivery
Weijun Toys partners with trusted logistics providers to ensure safe, on-time delivery to global clients. We manage international shipping, customs clearance, and bulk orders with efficiency.
With decades of expertise, Weijun Toys is a trusted manufacturer, delivering high-quality, fully customizable vinyl figures for toy brands, retailers, and collectors worldwide. Our seamless OEM & ODM production process ensures that your vision is transformed into reality with top-tier craftsmanship and competitive pricing.
Let Weijun Toys Be Your Vinyl Figures & Toys Manufacturer
√ 2 Modern Factories
√ 30 Years of Toy Manufacturing Expertise
√ 200+ Cutting-Edge Machines Plus 3 Well-Equipped Testing Laboratories
√ 560+ Skilled Workers, Engineers, Designers, and Marketing Professionals
√ One-Stop Customization Solutions
√ Quality Assurance: Able to Pass EN71-1,-2,-3 and More Tests
√ Competitive Prices and On-Time Delivery
Fully Customizable Vinyl Figures with Weijun Toys
At Weijun Toys, we offer complete customization options to bring your unique vinyl figure designs to life. Whether you need custom shapes, colors, accessories, textures, or packaging, our OEM & ODM services ensure that every detail meets your vision. From designer collectibles to branded promotional figures, we provide flexible solutions to match your brand’s style and market needs. Let us help you create one-of-a-kind vinyl figures with expert craftsmanship and high-quality materials!
Are Vinyl Toys Safe?
When it comes to vinyl toys, safety is a top priority, especially for children and pets. At Weijun Toys, we ensure that all our vinyl figures meet strict international safety standards to provide worry-free play and collecting experiences.
Safe Vinyl Toys for Babies, Kids, and Pets
Not all vinyl toys are created equal—some may contain phthalates or harmful chemicals that could pose risks if ingested. To ensure safety:
• Choose non-toxic, BPA-free, and lead-free vinyl toys.
• Look for toys certified safe for different age groups, especially for infants and toddlers who tend to put toys in their mouths.
• Avoid low-quality, unregulated vinyl figures that may contain harmful plasticizers.
Global Safety Standards & Weijun’s Compliance
To ensure vinyl toys are safe for global markets, manufacturers must meet recognized safety regulations such as:
• ASTM F963 (U.S.) – Ensures mechanical, chemical, and material safety.
• EN71 (Europe) – Guarantees European safety compliance for toy manufacturing.
• CPSIA (U.S.) – Regulates lead content, phthalates, and overall toy safety for children.
Weijun Toys strictly adheres to these safety standards. Our in-house testing laboratories conduct quality control checks to ensure every vinyl figure is durable, safe, and compliant with international regulations. We partner with trusted certification bodies to verify that our products are suitable for both children and collectors.
By choosing Weijun Toys, you get high-quality, safe, and certified vinyl figures—perfect for brands, retailers, and collectors who value both creativity and consumer safety.
Tips for Vinyl Toy Maintenance
Keeping your vinyl toys in great condition is easy with the right care. Here are some simple tips:
1. Cleaning Your Vinyl Toys
• Use a soft cloth or brush to remove dust.
• Wipe with mild soapy water if needed—avoid harsh chemicals.
• Let them dry completely before storing or displaying.
2. Protecting from Sunlight & Heat
• Keep toys away from direct sunlight to prevent fading.
• Store in a cool, dry place to avoid warping.
• Use a UV-protected display case if possible.
3. Preventing Scratches & Damage
• Handle with clean, dry hands to avoid oil buildup.
• Store separately or in protective cases to prevent scratches.
• Secure any small accessories to avoid losing them.
4. Fixing Minor Damage
• Use acrylic paint for small scratches.
• Repair broken parts with plastic-safe glue.
• Gently heat bent vinyl with a hairdryer, reshape, and let it cool.
5. Storing Properly
• Keep figures in original packaging or sealed containers.
• Add silica gel packets to prevent moisture buildup.
By following these simple steps, your vinyl toys will stay clean, colorful, and long-lasting!
Final Thoughts
Vinyl toys are more than just collectibles—they are a fusion of art, creativity, and craftsmanship. Whether you're a DIY enthusiast, a collector, or a business looking to produce custom vinyl figures, understanding their design, manufacturing, and maintenance is essential.
At Weijun Toys, we take pride in producing high-quality, safe, and customizable vinyl figures that meet international safety standards. From concept to mass production, our expertise ensures that every piece is crafted with precision and care.
As the vinyl toy industry continues to evolve, the possibilities for creativity and innovation are endless. Whether you're starting your own collection, customizing your designs, or launching a new toy line, vinyl figures remain a timeless and exciting investment.
Ready to Make Your Vinyl Figures & Toy Products?
Weijun Toys specializes in OEM & ODM vinyl toy manufacturing, helping brands create high-quality custom vinyl collectible figures.
Contact us today. Our team will give you a free and detailed quote ASAP.
