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Welcome to Weijun Toys Factory Tour

Discover the heart of Weijun Toys through our Factory Tour! With over 40,000+ square meters of production area and a team of 560 skilled workers, we take pride in showcasing how our high-quality toys come to life. From advanced manufacturing processes and in-house design teams to strict quality control measures, our factory represents the perfect blend of innovation and craftsmanship. Join us as we take you behind the scenes to explore how we transform creative ideas into exceptional products trusted by global brands and businesses.

Dongguan Weijun Toys Co., Ltd.

Address: 13 Fuma One Road, Chigang Community  Humen Town, Dongguan City,  Guangdong Province, China.

Founded in 2002, our Dongguan factory is the original hub of Weijun Toys, covering 8,500 square meters (91,493 square feet). It witnessed the start and growth of Weijun Toys. Today, it continues to handle a significant part of our production, ensuring consistent quality and precision.

Sichuan Weijun Toys Co., Ltd.

Address: Zhonghe Town Industrial Park, Yanjiang District, Ziyang City, Sichuan Province, China.

Founded in 2020, our Sichuan factory covers 35,000 square meters (376,736 square feet) and employs over 560 skilled workers. As a larger and more advanced facility, it is designed to meet the demands of modern toy production in the global market.

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Factory Tour

Watch our Factory Tour video for a virtual visit to Weijun Toys and experience the expertise behind toy manufacturing. Discover how our advanced facilities, skilled team, and innovative processes come together to create high-quality, safe custom toys.

200+ Industry-Leading Machines

In our Dongguan and Ziyang factories, production is driven by over 200 cutting-edge machines, engineered for precision, efficiency, and versatility. These include:

• 4 dust-free workshops
• 24 automated assembly lines
• 45 injection molding machines
• 180+ fully automatic painting and pad printing machines
• 4 automatic flocking machines

With these capabilities, we can manufacture a wide range of toy products, including action figures, plush toys, electronic toys, and other collectible figures, all tailored to meet clients' specific needs and design preferences. Our advanced technology ensures we deliver high-quality, custom products efficiently and at scale.

200+ cutting-edge machines
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3 Well-Equipped Testing Laboratories

Our three advanced testing laboratories ensure every product meets the highest safety and quality standards. Equipped with specialized devices like:

• Small parts testers
• Thickness gauges
• Push-pull force meters, etc.

We conduct rigorous tests to guarantee the durability, safety, and compliance of our toys. At Weijun Toys, quality is always our priority.

560+ Skilled Workers

At Weijun Toys, our team of over 560 skilled workers includes talented designers, experienced engineers, dedicated sales professionals, and highly trained workers. With their expertise and commitment, we ensure every toy is crafted with precision and attention to detail, delivering top-quality products to meet our clients' needs.

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A Quick View of The Production Process

Get an inside look at how Weijun Toys transforms creative ideas into high-quality products. From initial design concepts to final assembly, our streamlined production process ensures every toy meets the highest standards. Explore each step of the journey and see how our advanced machines and skilled team work together to bring your vision to life.

Step 1

2D-Design

2D Design

Step 2

Taking advantage of professional software like ZBrush, Rhino, and 3DS Max, our expert team will transform multi-view 2D designs into highly detailed 3D models. These models can achieve up to 99% likeness to the original concept.

3D Modeling

Step 3

Once the 3D STL files are approved by clients, we begin the 3D printing process. This is carried out by our skilled experts with hand-painting. Weijun offers one-stop prototyping services, allowing you to create, test, and refine your designs with unmatched flexibility.

3D Printing

Step 4

Once the prototype is approved, we begin the mold-making process. Our dedicated mold showroom keeps each mold set neatly organized with unique identification numbers for easy tracking and use. We also perform regular maintenance to ensure the molds’ longevity and optimal performance.

Mold Making

Step 5

The Pre-Production Sample (PPS) is provided to the customer for approval before mass production begins. Once the prototype is confirmed and the mold is created, the PPS is presented to ensure the final product’s accuracy. It represents the expected quality of the bulk production and serves as the customer’s inspection tool. To ensure smooth production and minimize errors, the materials and processing techniques must be consistent with those used in the bulk product. The customer-approved PPS will then be used as the reference for mass production.

Pre-Producttion Sample (PPS)

Step 6

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Injection Molding

Step 7

Spray painting is a surface treatment process widely used to apply a smooth, even coating to toys. It ensures uniform paint coverage, including hard-to-reach areas like gaps, concave, and convex surfaces. The process includes surface pretreatment, paint dilution, application, drying, cleaning, inspection, and packaging. Achieving a smooth and uniform surface is crucial. There should be no scratches, flashes, burrs, pits, spots, air bubbles, or visible weld lines. These imperfections directly affect the appearance and quality of the finished product.

Spray Painting

Step 8

Pad printing is a specialized printing technique used to transfer patterns, text, or images onto the surface of irregularly shaped objects. It involves a simple process where ink is applied to a silicone rubber pad, which then presses the design onto the toy’s surface. This method is ideal for printing on thermoplastic plastics and is widely used for adding graphics, logos, and text to toys.

Pad Printing

Step 9

Flocking is a process that involves applying tiny fibers, or "villi", onto a surface using an electrostatic charge. The flocked material, which has a negative charge, is attracted to the object being flocked, which is grounded or at zero potential. The fibers are then coated with adhesive and applied to the surface, standing upright to create a soft, velvet-like texture.<br>Weijun Toys has over 20 years of experience producing flocked toys, making us experts in this field. Flocked toys feature strong three-dimensional textures, vibrant colors, and a soft, luxurious feel. They are non-toxic, odorless, heat-insulating, moisture-proof, and resistant to wear and friction. Flocking gives our toys a more realistic, lifelike appearance compared to traditional plastic toys. The added layer of fibers enhances both their tactile quality and visual appeal, making them look and feel closer to the real thing.

Flocking

Step 10

Toy packaging is critical for tremendous toys, so we start packaging plan as soon as we lock down the toy concept. Each product has its own packaging, just like everyone has their own coat. Of course, you can also put forward your design ideas, our designers are willing to provide the support. Popular packaging styles we worked with encompass poly bags, window boxes, capsule, card blind boxes, blister cards, clam shells, tin present boxes, and display cases. Each kind of packaging has its benefits, some are preferred with the aid of collectors, others are better for retail cabinets or gifting at change shows. Some packaging patterns are helpful for environmental sustainability or decreased delivery expenses. Additionally, we are in process of experimenting with new substances and material.

Assembling

Step 11

Packaging plays a crucial role in showcasing the value of our toys. We begin planning the packaging as soon as the toy concept is finalized. We offer a variety of popular packaging options, including poly bags, window boxes, capsules, card blind boxes, blister cards, clam shells, tin gift boxes, and display cases. Each packaging type has its advantages—some are favored by collectors, while others are perfect for retail displays or gifting at trade shows. Additionally, some packaging designs prioritize environmental sustainability or reduce shipping costs.<br>
We are continuously exploring new materials and packaging solutions to enhance our products and improve efficiency.

Packaging

Step 12

We are not simply a creative toy designer or a high-quality toy manufacturer. Weijun also delivers our toys to you excellent and intact, and we will update you every step of the way. Throughout Weijun's history, we have persistently surpassed our customers' expectations. We deliver high-quality products at very competitive prices, on or before the deadlines. Weijun persists in making progress in the toy industry.

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Let Weijun Be Your Trusted Toy Manufactuer Today!

Ready to produce or customize your toys? With 30 years of expertise, we offer OEM and ODM services for action figures, electronic figures, plush toys, plastic PVC/ABS/vinyl figures, and more. Contact us today to schedule a factory visit or request a free quote. We'll handle the rest!


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